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Air/Steam Tray Dryer

  • air tray dryer
  • air tray dryer
  • air tray dryer
  • air tray dryer

Detail Description

Tray Dryer comes in 6 trays, 12 trays, 24 trays, 48 trays, 96 trays and 192 trays. The construction of the machine varies as per requirement of the customer; it can be inside outside MS or full stainless steel GMP model depending upon the product and industry requirement. Tray Dryer is the most conventional Dryer used very widely and still being used where the moisture content is more and where the product has to be dried at low temperature for long hours.

Technical Specifications & more...
SR. No. DESCRIPTION ATD 6 ATD 12 ATD 24 ATD 48 ATD 96
1. CAPACITY 12 to 28Kgs. Depending on the bulk density 12 to 28Kgs. Depending on the bulk density 24 to 56Kgs. Depending on the bulk density 150 to 192Kgs. Depending on the bulk density 300 to 384Kgs. Depanding on the bulk density
2. Overall Dimensions 1650mm (W) x 500mm (D) x 900mm (Ht) 1650mm (W) x 1000mm (D) x 900mm (Ht) 1650mm (W) x 1000mm (D) x 1150mm (Ht) 1880mm (HT) x 1980mm (W) x 1020mm (D) 4050mm (HT) x 2350mm (W) x 1200mm (D)
3. No. Of Trays 6 12 24 48 96
4. Dimension of Trays 800mm x 400mm x 30mm 800mm x 400mm x 30mm 800mm x 400mm x 30mm 800 x 400 x 30mm 800 x 400 x 30mm
5. No. of Trolley 6 Nos. in Built shelves 6 Nos. in Built shelves 12 Nos. in Built shelves One Two
6. Temperature Range UP to 90 °C. UP to 90 °C. UP to 90 °C. UP to 90 °C. UP to 90 °C.
7. Heating Media Steam Steam Steam Steam Steam
8. Steam Pressure 3.0kg / cm² 3.0kg / cm² 3.0kg / cm² 3.0kg / cm² 3.0kg / cm²
9. No. of Door One One One One Two
10. Tray Drier Position As per your requirement As per your requirement As per your requirement As per your requirement As per your requirement
11. Fixing of Dryer As per your requirement As per your requirement As per your requirement As per your requirement As per your requirement
12. Trays 18 or 16 G S.S. 316Q with mirror finish as per your requirement 18 or 16 G S.S. 316Q with mirror finish as per your requirement 16 G S.S. 316Q with mirror finish as per your requirement 18 or 16 g S.S. 316Q with mirror finish as per your requirement 16 g S.S. 316Q with mirror finish as per your requirement
13. Trolley Fixed Racks of S.S. 316Q angles 6 Nos. Fixed Racks of S.S. 316Q angles 6 Nos. Fixed Racks of S.S. 316Q angles 12 Nos. S.S. 316 with 04 Nos, white colour nylon castor wheels equipped with Z type bearing S.S. 316 with 04 Nos, white colour nylon castor wheels equipped with Z type bearing
14. Trolley Handle N/A N/A N/A 01 No. S.S. 316Q 01 No. S.S. 316Q
15. Guide Rails for Trolley(At Dryer Bottom) N/A N/A N/A S.S. 316 S.S. 316
16. Inside of Dryer 16g thk. S.S. 316Q Fully Tig Welded and Mirror Polished 16g thk. S.S. 316Q Fully Tig Welded and Mirror Polished 16g thk. S.S. 316Q Fully Tig Welded and Mirror Polished 2mm thk. S.S. 316Q Fully Tig Welded and Mirror Polished 2mm thk. S.S. 316Q Fully Tig Welded and Mirror Polished
17. Outside of Dryer 14g thk. S.S. 304Q. Material with Matt finish 14g thk. S.S. 304Q. Material with Matt finish 14g thk. S.S. 304Q. Material with Matt finish 2mm thk. S.S. 304Q Fully Tig Welded and Matt Polished 2mm thk. S.S. 304Q Fully Tig Welded and Matt Polished
18. S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q
19. Row Deep of Steam Coil 32mm 32mm 40mm 40mm 40mm
20. Fins of Steam Coil S.S. 316Q Flat Fins S.S. 316Q Flat Fins S.S. 316Q Flat Fins S.S. 316Q Flat Fins S.S. 316Q Flat Fins
21. Steam Coil Inlet & Drain Connection ½" BSP ½" BSP ½" BSP ½" BSP ½" BSP
22. Blower Axial Flow Type, 316Q Dynamically Balanced Axial Flow Type, 316Q Dynamically balanced Axial Flow Type, 316Q Dynamically balanced Axial Flow Type, 316Q Dynamically balanced Axial Flow Type, 316Q Dynamically balanced
23. Blower Size 310mm. 310mm. 310mm. 710mm Dia 710mm Dia 2 Nos.
24. Make of Blower Indigenous Indigenous Indigenous Indigenous Indigenous
25. Type of Drive Belt Belt Belt Belt Belt
26. CFM 200 200 300 600 600
27. Inside Guard S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q
28. Inside Wire Mesh S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q S.S. 316Q
29. Filter Housing S.S. 304Q S.S. 304Q S.S. 304Q S.S. 304Q S.S. 304Q
30. Exhaust Damper S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100% S.S. 304Q, Operated step wise, minimum to maximum closing range will be 25% to 100%
31. Suction & Exhaust Duct By Customer By Customer By Customer By Customer By Customer
32. Door Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Spring Loaded Ball Catch Type Locking Arrangement or Toggle Clamp Spring Loaded Ball Catch Type Locking Arrangement Spring Loaded Ball Catch Type Locking Arrangement
33. Door Sealing Hollow Silicon Gasket Hollow Silicon Gasket Hollow Silicon Gasket Hollow Silicon Gasket Hollow Silicon Gasket
34. Welding Fully Argon Welding Inside & Outside Fully Argon Welding Inside & Outside Fully Argon Welding Inside & Outside Fully Argon Welding Inside & Outside Fully Argon Welding Inside & Outside
35. All Corners in the Dryer Coved Coved Coved Coved Coved
36. Edges Coved/Ground to Remove Sharp Edges Coved/Ground to Remove Sharp Edges Coved/Ground to Remove Sharp Edges Coved/Ground to Remove Sharp Edges Coved/Ground to Remove Sharp Edges
37. Explosion Flap At Rear Side of Dryer 28g Alumminum At Rear Side of Dryer 28g Alumminum At Rear Side of Dryer 28g Alumminum At Rear Side of Dryer 28g Alumminium At Rear Side of Dryer 28g Alumminium
38. Insulation Type Glass wool on all sides Glass wool on all sides Glass wool on all sides Glasswool on all sides except ‘C’ channel portion at bottom Glasswool on all sides except ‘C’ channel portion at bottom
39. Insulation Thickness 75mm 75mm 75mm 75mm 75mm
40. Cladding for Insulation 14g thk S.S. 304Q. Material 14g thk S.S. 304Q. Material 14g thk S.S. 304Q. Material S.S. 304Q 2mm thk. S.S. 304Q 2mm thk.
41. Suction Filter 5 micron washable PP filter with S.S. 304 Housing 5 micron washable PP filter with S.S. 304 Housing 5 micron washable PP filter with S.S. 304 Housing 5 micron washable PP filter with S.S. 304 Housing 5 micron washable PP filter with S.S. 304 Housing
42. Dimension of Suction Filter 7" x 4" 7" x 4" 7" x 4" 11" x 7"X 3" 11" x 7"
43. Source of Inlet Air Atmospheric or from Process Area Atmospheric or from Process Area Atmospheric or from Process Area Atmospheric or from Process Area Atmospheric or from Process Area
44. Steam Consumption at 3 Kg/cm² 6-12kgs. Per hour 6-12kgs. Per hour 10-15kgs. Per hour 15-20kgs. Per hour 20-25kgs. Per hour
45. Steam Inlet Assembly (OPTIONAL) ½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve ½" ‘C’ class M.S. pipe, 2 Nos. Steam valves, 01 No. siphon tube with cock, 01 No. Pressure Gauge with Solonoid Valve
46. Steam Condensate Assembly (OPTIONAL) ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves, 01 No. By pass valve, 01 No. strainer, 01 No. Steam trap ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves, 01 No. By pass valve, 01 No. strainer, 01 No. Steam trap ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves, 01 No. By pass valve, 01 No. strainer, 01 No. Steam trap ½" ‘C’ class M.S. pipe, 02 Nos. Steam valves, 01 No. By pass valve, 01 No. strainer, 01 No. Steam trap
47. Make of Steam Control Valve ‘Avcon’or Equivalent ‘Avcon’or Equivalent ‘Avcon’or Equivalent ‘Avcon’or Equivalent ‘Avcon’or Equivalent
48. Make of Steam Trap Spirax Marshall or Equivalent Spirax Marshall or Equivalent Spirax Marshall or Equivalent Spirax Marshall or Equivalent Spirax Marshall or Equivalent
49. Power Supply 3 Phase 440V, 50Hz AC 3 Phase 440V, 50Hz AC 3 Phase 440V, 50Hz AC 3 Phase 440V, 50Hz AC 3 Phase 440V, 50Hz AC
50. Blower Motor Type TEFC, Flame Proof TEFC, Flame Proof TEFC, Flame Proof TEFC, Flame Proof TEFC, Flame Proof
51. Blower Motor Make Crompton Greaves Crompton Greaves Crompton Greaves Crompton Greaves Crompton Greaves
52. Blower Motor HP 0.5 0.5 0.5 1 1 (2 Nos.)
53. RPM of Blower 1400 1400 1400 1400 1400
54. Booster Fan in Exhaust 0.5 HP 1400 RPM FLP 200 CFM Crompton make Motor 0.5 HP 1400 RPM FLP 200 CFM Crompton make Motor 0.5 HP 1400 RPM FLP 200 CFM Crompton make Motor 0.5 HP 1400 RPM FLP 200 CFM Crompton make Motor 0.5 HP 1400 RPM FLP 200 CFM Crompton make Motor
55. Temperature Indicator Cum controller Radix or Equivalent Radix or Equivalent Radix or Equivalent Radix or Equivalent Radix or Equivalent
56. Temperature Variation Between Trays +/- 3°C +/- 3°C +/- 3°C +/- 3°C +/- 3°C
57. Temperature Variation from Set Point +/- 5°C +/- 5°C +/- 5°C +/- 5°C +/- 5°C
58. Validation Port 1 1 1 1 1
NOTE :- ABOVE MODELS CAN ALSO BE SUPPLIED IN ELECTRICAL/THERMIC FLUID HEATING TO DRY AT HIGHER TEMPERATURES
Salient Features
  • Racks are provided for trays inside the Dryer.
  • Uniform andQuick Drying.
  • Stainless or carbon steel construction.
  • Digital humidity control.
  • Designed as per cGMP- Current Good Manufacturing Practices compliance.
  • Rack for tray loading in the dryer.
Specifications
  • Available in 6/12/24/48/96/192 trays capacities.
  • Electric or steam heated.
  • Double walled construction.
  • TAG joint or fully argon arc welded.
  • Explosion flap provided.
  • Safety guard for moving parts.
  • Validation port.
  • Door gaskets neoprene/silicon.
  • Door limit switch for safety interlock.
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